HACCP 4.0 Foundations – Food Safety Certification Course

Learn the 5 steps, 7 principles, and Industry 4.0 tools that power modern food safety systems.

What you'll learn
- Understand the full HACCP framework — including the 5 preliminary steps and 7 principles required to build a compliant food safety plan.
- Differentiate PRP, OPRP and CCP within real production environments, and correctly classify control measures to ensure consistent audit compliance.
- Apply HACCP through real-world case studies (juice, dairy, salad, and meat industries) and practice identifying critical and preventive controls.
- Integrate Industry 4.0 technologies — IoT sensors, AI vision, predictive maintenance, and digital traceability — to modernize food safety systems.
- Progress through three structured levels (Beginner → Intermediate → Expert), mastering both traditional HACCP and its digital transformation.
- Learn to apply the 5 preliminary steps and 7 principles of HACCP step-by-step, from hazard analysis to establishing corrective actions and documentation.
- Analyze common HACCP implementation errors, understanding how misclassification or missing verification can lead to audit non-compliance.
- Explore digital case studies where smart monitoring, connected sensors, and data analytics enhance control of biological, chemical, and physical hazards.
- Develop advanced decision-making skills using professional decision trees, flow diagrams, and digital audit checklists for real food industries.
- Prepare for ISO 22000 and FSSC 22000 certification, linking HACCP fundamentals with continuous improvement and the smart-factory concept of Industry 4.0.

Requirements
- No prior certification is required — this course is suitable for both beginners and professionals.
- A basic understanding of food production or quality management is helpful but not mandatory.
- Curiosity about how modern food industries ensure product safety and compliance.
- Access to a computer, tablet, or smartphone to follow the interactive visuals and case studies.
- Optional: familiarity with hygiene practices, ISO 22000, or audit processes can enhance understanding.

Description
Food safety today is more than just hygiene — it’s a complete and dynamic system that ensures every product reaching the consumer is safe, traceable, and compliant.This course,HACCP Foundations: Understanding PRP, OPRP and CCP, offers a step-by-step journey into the essential logic of theHazard Analysis and Critical Control Points (HACCP)method, combining traditional know-how with the new digital era ofIndustry 4.0.

You will start by understanding thefive preliminary stepsand theseven key principlesthat form the backbone of every effective HACCP system. From identifying hazards to establishing critical limits, monitoring procedures, corrective actions, verification, and documentation — each concept is clearly explained and illustrated with practical examples from the real world.

Throughdetailed case studiesdrawn from the juice, dairy, salad, and meat industries, you’ll learn how to recognize biological, chemical, and physical hazards and apply the right level of control at each production stage. The course demonstrates how preventive programs and operational measures work together to ensure full control of processes and audit compliance.

One of the course’s unique strengths is its integration ofIndustry 4.0 technologiesinto food safety management. You will discover how connected sensors (IoT), artificial intelligence, data analytics, and predictive maintenance can transform traditional HACCP systems into smart, proactive, and connected ecosystems. These digital tools not only enhance efficiency and precision but also strengthen traceability and consumer trust.

Structured intothree progressive levels — Beginner, Intermediate, and Expert —this program is designed to adapt to every learner’s background.

At theBeginner level, you will build your foundations: basic terminology, hygiene prerequisites, and the HACCP framework.

TheIntermediate levelfocuses on applying the seven principles in real industrial contexts, including documentation and audit preparation.

Finally, theExpert levelexplores digital HACCP, risk prediction, IoT integration, and how to align your food safety plan with international standards such asISO 22000andFSSC 22000.

Every module combines clear theory, visual explanations, and interactive learning. Each concept is reinforced through quizzes, process diagrams, and problem-solving exercises to ensure deep understanding and long-term retention. Learners will also benefit from real audit scenarios and professional templates used by quality managers and consultants around the world.

By the end of this course, you will have the knowledge and confidence to design, document, and maintain a fully compliant HACCP plan while integrating the technologies shaping the future of the food industry. Whether you’re astudent,quality professional,auditor, orengineer, this program will empower you to join the new generation ofFood Safety 4.0 leaders— capable of combining science, innovation, and digital transformation to build safer, smarter food systems.

Who this course is for:
- Food industry professionals, quality managers, and production supervisors who want to strengthen their understanding of HACCP systems.
- Students and recent graduates in food science or biotechnology seeking a solid foundation in food safety and regulatory compliance.
- Auditors, consultants, and ISO 22000 practitioners who want to align HACCP with digital transformation and smart-factory tools.
- Engineers and professionals interested in connecting traditional HACCP principles with Industry 4.0 technologies such as IoT, AI, and digital traceability.
- Anyone motivated to build a career in modern food safety management — from beginners to advanced learners looking to master HACCP 4.0.
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